Project Case Study
The typical project cases, especially aerogel insulation projects showcase our expertise in delivering professional custom aerogel solutions.
Contact us today to learn how our aerogel materials can revolutionize your project and pave the way to a greener and more efficient future.
Project Case 1
- Aerogel Material Applied: ThermFelt-HT650 High Temperature Aerogel Insulation Blanket(≤650℃)
- Over 40% energy was saved of 1.7km urea medium-pressure steam pipeline
- Only 2.5 years to recover the total inventment. Worth it!
Project Case 2
- Aerogel Material Applied: ThermFelt-HT650 High Temperature Aerogel Insulation Blanket(≤650℃)
- Over 70% energy was saved of 6.7km medium-pressure steam pipeline.
- Only 1.5 years to recover the total inventment. Worth it!
Project Case 3
- Aerogel Material Applied: ThermFelt-HT650 High Temperature Aerogel Insulation Blanket(≤650℃)
- Our 60mm thick aerogel insulation blanket replaced 150mm thick alumina silicate wool on drilling platform diesel generator exhaust pipes.
- Reduced pipe temper. and saved space. Worth it!
- Aerogel Material Applied: CryoFelt LD Cryogenic Low Density Aerogel Insulation Blanket(-200 to 400℃)
- CryoFelt LD and diene hydrocarbon foam composite insulation solution for LNG pipes of CNPC Changqing Oilfield.
- Worth it!
Project Case 1
- Project Summary
- It took 3 months to finish this insulation modification project in 2019 in Jiangsu, China.
- Compared with the previous insulation material—aluminum silicate wool(160mm thick), our ThermFelt-HT650 High Temperature Aerogel Insulation Blanket(≤650℃)(50mm thick) can save over 40% energy of 1.7km urea medium-pressure steam pipeline in the chemical plant. What’s also saved is the pipeline installation spcace and costs of maintenance and disposal. As our aerogel blanket is 100% inorganic and lifespan up to 25 years.
- Every year, almost 1700tons/km of CO2 emisson is reduced.
- It took only 2.5 years for the chemical plant to recover the total investment(CNY2092,100). Worth it!
- Project Details
User Type | Chemical Plant |
Thermal Insulation Object | Thermal powered urea medium-pressure steam pipeline |
Location | Jiangsu, China |
Year | 2019 |
Construction Period | 3 months |
Pipeline Outer Diameter | 325mm |
Length of Insulation Modified Pipeline | 1700m |
Pipeline Internal Medium Temperature | 365-375℃ |
Surface Temperature of Insulation Layer | 32-35℃(10℃ higher than ambient temperature) |
Previous Insulation Material | Aluminum Silicate Wool: 160mm thickness |
Aerogel Material Applied | ThermFelt-HT650 High Temperature Aerogel Insulation Blanket(≤650℃): 50mm thickness |
Energy Saving Rate | 43% |
Total Investment | CNY2,092,100 |
Investment Recovery Period | 2.5 years |
Project Parameters | Before Modification | After Modification |
Inlet Pressure (Mpa) | 2.3 | 2.3 |
Inlet Temperature (℃) | 370 | 370 |
Enthalpy of Inlet Steam (kJ/kg) | 3,177.34 | 3177.34 |
Flow Rate (t/h) | 50 | 50 |
Energy Carried by Steam into the Pipeline per Hour (kJ) | 158,867,000 | 158,867,000 |
Outlet Pressure (Mpa) | 2.05 | 2.07 |
Outlet Temperature (℃) | 315 | 336 |
Enthalpy of Outlet Steam (kJ/kg) | 3,058.46 | 3105.79 |
Energy Carried by Steam out of the Pipeline per Hour (kJ) | 152,923,000 | 155,289,500 |
Heat Loss per Hour in the Pipeline (kJ) | 5,944,000 | 3,577,500 |
Calorific Value of Standard Coal (kJ/kg) | 29,273 | 29,273 |
Conversion of Heat Loss per Hour to Standard Coal (t) | 0.2031 | 0.1222 |
Annual Heat Dissipation Time (h) | 8,000 | 8,000 |
Annual Heat Loss in Terms of Standard Coal (t) | 1,624.43 | 977.69 |
Price of Standard Coal (CNY/t) | *** | *** |
Annual Total Loss (CNY) | ****** | ****** |
Difference (CNY) – Energy Saving Efficiency per Year | ****** | |
CO2 Emission Reduction (tons/km) per Year | 1,695 | |
Project Case 2
- Project Summary
- It took 4 months to finish this insulation modification project in 2020 in Hebei, China.
- Compared with the previous insulation material—Ultra-fine Glass Wool(200mm thick), our ThermFelt-HT650 High Temperature Aerogel Insulation Blanket(≤650℃)(60mm thick) can save over 70% energy of 6.7km medium-pressure steam pipeline in the chemical park. What’s also saved is the pipeline installation spcace and costs of maintenance and disposal. As our aerogel blanket is 100% inorganic and lifespan up to 25 years.
- Temperature reduction <1.5℃/km.
- It took only 1.5 years for the chemical plant to recover the total investment. Totally worth it!
- Project Details
User Type | Chemical Industrial Park |
Thermal Insulation Object | Medium-pressure steam pipeline |
Location | Hebei, China |
Year | 2020 |
Pipeline Outer Diameter | 630mm |
Length of Insulation Modified Pipeline | 6700m |
Pipeline Internal Medium Temperature | 200℃ |
Previous Insulation Material | Ultra-fine Glass Wool: 200mm thickness |
Aerogel Material Applied | ThermFelt-HT650 High Temperature Aerogel Insulation Blanket(≤650℃): 60mm thickness |
Temperature Reduction per Kilometer | <1.5℃ |
Energy Saving Rate | Over 70% |
Investment Recovery Period | 1.5 years |
Project Case 3
- Project Summary
- It took 2 months to finish this insulation modification project in 2018 and 2019 in Shanghai, China.
- Compared with the previous insulation material—alumina silicate wool(150mm thick), our ThermFelt-HT650 High Temperature Aerogel Insulation Blanket(≤650℃)(60mm thick) reduced pipe temperature(430-450℃) to 32-35℃(10℃ higher than ambient temperature)
and greatly saved the space on drilling platforms. - What’s also saved is the costs of maintenance and disposal. As our aerogel blanket is 100% inorganic and lifespan up to 25 years. Totally worth it!
- Project Details
User Type | Drilling Platform |
Thermal Insulation Object | Diesel Generator Exhaust Pipes |
Location | Shanghai, China |
Year | Two Platforms in 2018 and 2019 |
Pipeline Outer Diameter | 426mm |
Pipeline Internal Medium Temperature | 430-450℃ |
Previous Insulation Material | Alumina Silicate Wool: 150mm thickness |
Aerogel Material Applied | ThermFelt-HT650 High Temperature Aerogel Insulation Blanket(≤650℃): 60mm thickness |
Surface Temperature of Insulation Layer | 32-35℃(10℃ higher than ambient temperature) |
Energy Saving Effect | The cabin temperature is reduced, and the space margin between the cable tray is guaranteed. |
Project Case 4
- Project Summary
- CryoFelt LD Cryogenic Low Density Aerogel Insulation Blanket(-200 to 400℃) and diene hydrocarbon foam composite insulation solution for LNG pipes of CNPC Changqing Oilfield. The LNG pipes’ outer surface temperature totally meets the customer requirements.
- Compared with traditional insulation materials, the pipeline installation spcace and costs of maintenance and disposal is greatly saved, as our aerogel insulation material lifespan is up to 25 years. Worth it!
- Project Details
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