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Industrial Aerogel Insulation Solution
Energy plays an important part in modern industrialized society. To save energy and costs to the utmost, high-efficiency insulation materials are in need for the thermal insulation of industrial pipelines and equipment. With extremely low thermal conductivity and other amazing properties, aerogel materials show unbeatable strengths over conventional insulation materials like rock wool, alumina-silica, organic foaming materials, etc. As a leading aerogel material manufacturer in China, our factory provides industrial customers with the most efficient customized thermal insulation solutions, which are the most energy-saving, space-saving, and cost-saving.
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Challenges Faced in Industrial Insulation
Modern industrialized society is getting stricter on energy-saving standards of industrial pipelines and equipment. Conventional thermal insulation materials like rock wool, alumina-silica, etc., are faced with big challenges.
A Wider Range of Thermal Insulation Temperature
Due to the development of science and technology, now the industrial thermal insulation temperature range can be: -200℃(e.g., cryogenic ambient temperature) to 1000℃ (e.g. industrial furnace ambient temperature), which conventional thermal insulation materials cannot cover effectively.
Low Thermal Insulation Efficiency
Thermal conductivities of conventional thermal insulation materials like rock wool, alumina-silica, etc. seem to be low at room temperature, but when the practical ambient temperature goes high, their thermal conductivities increase rapidly. Meanwhile, the insulation layers of conventional materials are very thick, and the thermal bridge effects cannot be avoided. What’s more, as the structures of conventional insulation materials are not compact enough, they are easy to deform. All these will lead to lower and lower insulation efficiency of them and can cause big energy loss, especially for long-distance high-temperature industrial pipelines.
Costly and Complex Transportation and Installation
As the insulation layers of conventional insulation materials are thick and heavy, the packing and transportation are costly and they need large installation spaces and complex installation operations, which may also be quite costly. What’s more, sometimes, it is impossible to install them in special scenarios like limited narrow space, or where the equipment to be insulated has to work continuously without any interruption.
High Maintenance Costs and Short Service Life
As the structure of conventional thermal insulation materials like rock wool, alumina-silica, etc. are not compact enough and easy to deform, careful maintenances are often required after installation. What’s worse, as their service lifespans are not as long as the insulated pipelines or equipment, it is necessary to remove them and change the insulation material after only several years. All these could be very costly and troublesome. Meanwhile, how and how much to deal with the removed old insulation materials remains a big problem, too.
Toxic to Humans and Harmful to the Environment
For conventional insulation materials like rock wool, foaming organic materials, etc., the production process of them is harmful to the environment and they may release toxic gas or smoke when encountered with high temperatures or fires.
Aerogel Solution & Products Involved
To solve the core needs of our industrial thermal insulation clients, we have developed a series of products such as aerogel insulation blankets, aerogel insulation panels, and new customiz products like aerogel insulation tube shells, etc.
Aerogel Solution to Cryogenic Insulation and High-clean Insulation
- To greatly reduce the energy loss
With nanoporous silica(SiO2) aerogel as the core material, the thermal conductivity of our XB-C Cryogenic Aerogel Insulation Blanket is extremely low. Its thermal insulation performance is 2~3 times that of conventional insulation materials like organic foaming materials, thus, it can greatly reduce energy loss.
- To withstand temperatures as low as -200℃ and to be applied in high-clean insulation applications
Composed of nanoporous silica(SiO2) aerogel and other inorganic fibers, and covered with aluminum foil, our XB-C Cryogenic Aerogel Insulation Blanket can work under -200℃ and meet high cleanliness operation requirements in different industries like pharmacy, electronics, etc. - To insulate moisture and prevent low temperature condensation
Covered with aluminum foil, our Cryogenic Aerogel Insulation Blanket can effectively insulate moisture and prevent low-temperature condensation, keeping it airtight and frost-free. - To save the total costs to the utmost
As the thermal conductivity of our XB-C Cryogenic Aerogel Insulation Blanket is extremely low, its insulation thickness is extremely thin. So it can greatly save energy, save space, save the logistics and warehousing costs etc. to the utmost. What’s more, as it’s easy to install the cryogenic insulation blanket, and its service life can be as long as 30 years and needs no special maintenance after installation, it can save labor costs, maintenance cost as well as the costs of changing new insulation materials.
Aerogel Solution to High Temperature Insulation
- To greatly reduce the energy loss
As the thermal conductivity of our XB-HT High Temperature Aerogel Insulation Blanket and XC-HT High Temperature Aerogel Insulation Coating is extremely low, the insulation thickness is extremely thin. The thermal bridge effect can be extremely reduced or avoided. What’s more, the structure of the high-temperature insulation materials is quite compact and durable, they can work stably with insulation performance 3~5 times that of conventional insulation materials, thus, it can greatly reduce energy loss. - To prevent pipelines and equipment from CUI and extend their service life
With nanoporous silica(SiO2) aerogel as the core material, our XB-HT High Temperature Aerogel Insulation Blanket and XC-HT High Temperature Aerogel Insulation Coating are hydrophobic and their structures are quite compact. No water absorption or moisture absorption. Thus, they can prevent pipelines and equipment from CUI and extend their service life. - To withstand high temperatures and to prevent pipelines and equipment from fires
Our XB-HT High Temperature Aerogel Insulation Blanket, XC-HT High Temperature Aerogel Insulation Coating, and XP High Temperature Aerogel Insulation Panel can with withstand high temperatures up to 650℃ and our XP-HT High Temperature Aerogel Insulation Panel can with withstand up to 1000℃. All of them are fire-retardant and can prevent industrial pipelines and equipment from fires. - To protect workers from high temperatures
With silica(SiO2) aerogel as the core material, our high-temperature aerogel insulation materials can effectively reduce the surface temperature of high-temperature pipelines and equipment, and improve the working environment and protect workers from scalds. - To save the total costs to the utmost
As the thermal conductivity of our high-temperature aerogel insulation materials is extremely low, their insulation thickness is extremely thin. So it can greatly save energy, save space, save logistics and warehousing costs, etc. to the utmost. What’s more, as it’s easy to install them, their service life can be as long as the pipelines or equipment, and they need no special maintenance after installation, they can save labor costs, maintenance cost as well as the costs of changing new insulation materials.
Products Involved in Industrial Insulation Aerogel Solution
- Insulation Thickness: only 1/5~1/3 of conventional thermal insulation materials
- Easy installation and extremely low thermal bridge
- Applicable Base Surface Temperature: ≤650℃
- Suggested Working Temperature(Long-Term): ≤550℃
- Hydrophobic and flame-retardant
- Non-toxic and environmentally friendly
- Saving you the trouble and cost of industrial waste disposal
XB-HT650 High Temperature Aerogel Insulation Blanket(≤650℃), is our hot-selling star mainly for the thermal insulation demands in medium and high temperatures. It is perfect for the insulation of pipelines and regular-shaped parts or equipment, especially where there is only limited space for insulation material installation.
- Insulation Thickness: only 1/5~1/3 of conventional thermal insulation materials
- Easy installation and extremely low thermal bridge
- Applicable Base Surface Temperature: ≤650℃
- Suggested Working Temperature(Long-Term): ≤550℃
- Hydrophobic rate ≥99％ at 316℃, tested as per ASTM C1728-17 standards
- Flame-retardant
- Non-toxic and environmentally friendly
- Saving you the trouble and cost of industrial waste disposal
High Temperature Hydrophobic Aerogel Insulation Blanket(≤650℃)(XB-HHT650), is our newly developed aerogel blanket mainly for the thermal insulation demands in medium and high temperature pipelines and equipment, especially where there are special needs of strong hydrophobic rating requirements under temperatures above 200℃.
- Insulation Thickness: only 1/5~1/3 of conventional foaming insulation materials
- Excellent thermal insulation performance under low temperature to -200℃
- Low density, flexible, and easy Installation
- Hydrophobic and flame retardant
- Airtight, no moisture condensation under low temperature and frost-free
- Non-toxic and environmentally friendly
- Durable and long service life (over 30 years)
Cryogenic Low Density Aerogel Insulation Blanket(-200 to 400℃), is our hot-selling star mainly for the thermal insulation demands in low-temperature cryogenic pipelines and equipment, and high-clean environments.
- Super thin insulation thickness
- Wide Working Temperature Range: -200℃~800℃
- Flexible and strong mechanical performance
- Easy installing operation
- Lifespan same as that of the pipelines and equipment
- Non-toxic and environmentally friendly
XB-BF800 Basalt Aerogel Blanket(-200 to 800℃) is a newly developed high-performance aerogel insulation blanket mainly used for the heat insulation of medium and high temperature pipelines and equipment and can also be used with aluminum foil cover for cryogenic insulation., especially where there are special needs of flexible and strong mechanical performance.
- Excellent thermal insulation performance
- Working Temperature Range: -50~1300℃
- Hydrophobic and flame-retardant
- Lifespan same as that of the pipelines and equipment
- Non-toxic and environmentally friendly
XB-SHT1300 Super High Temperature Aerogel Insulation Blanket(≤1300℃), is our newly developed aerogel insulation blanket mainly for the thermal insulation demands in high and super high temperature pipelines and equipment.
- Insulation Thickness: only 1/5~1/2 of conventional thermal insulation materials
- Applicable Base Surface Temperature: ≤650℃
- Extremely thin insulation thickness, easy installation
- Excellent gas permeability
- Flame retardant and hydrophobic
- Durable and long service life
- Non-toxic and environmentally friendly
XP-HT650 Aerogel Insulation Panel(≤650℃), is a rigid insulation material mainly for thermal insulation on flat, square surfaces. It is mainly applied in integrated insulation panel/board for building construction, medium and high temperature industrial equipment, etc.
- Insulation Thickness: only 1/5~1/2 of conventional thermal insulation materials
- Working Temperature Range: ≤1300℃
- Extremely thin insulation thickness, easy installation
- Excellent gas permeability
- Flame retardant and hydrophobic
- Durable and long service life
- Non-toxic and environmentally friendly
XP-HT1300 High Temperature Aerogel Insulation Panel(≤1300℃), is a rigid insulation material mainly for high temperature(up to 1300℃) thermal insulation on flat, square surfaces, especially where there are high requirements of mechanical strength. Now it is mainly applied in high temperature industrial furnace body, special insulation shells, and special military equipment, etc.
- Insulation Thickness: only 1/5~1/2 of conventional thermal insulation materials
- Working Temperature Range: ≤1500℃
- Extremely thin insulation thickness, easy installation
- Excellent gas permeability
- Flame retardant and hydrophobic
- Durable and long service life
- Non-toxic and environmentally friendly
XP-SHT1500 Super High Temperature Aerogel Insulation Panel(≤1500℃), is a rigid insulation material mainly for super high temperature thermal insulation on flat, square surfaces. Now it is mainly applied in super high temperature industrial furnace body, special military equipment, and aeronautics and astronautics equipment, etc.
Wanna dig deeper in our aerogel materials?
Solution Steps & Services
Our sales engineers are 24/7 online for you, and in each order step, you will enjoy our professional and considerate services.
Step 1: Inquiry and instant quote (within 24h)
- Contact us about your detailed inquiry requirements, like your project details, required aerogel material specs, quantity, packaging, etc., the more detailed, the better.
- We can offer FOR FREE a sample solution to your project in case you are not sure about the aerogel material you need. You can check the Solution Cases we’ve done for your reference.
- Normally, our sales engineers are 24/7 online. Just submit an inquiry email to us, or directly call us or chat with us online, and we will reply to you within 24h.
Step 2: Sampling(3-10 working days)
- Confirm with us your sample requirements. For new customers, both the sample material costs and delivery costs are borne by the customer; For old customers, sample material costs are borne by us, and delivery costs by the customer. Sampling payment can be done 100% in advance via company or private bank account.
- We will arrange as soon as possible the sample production if it’s not in stock. Normally samples can be ready within 3 days. But for OEM or private label customers, custom sample packaging and labeling may be necessary, so it may take an extra week to prepare them.
- Before the sample delivery by international express, we will take sample photos or videos for your confirmation. International express tracking no. will be sent to you as soon as it comes out, together with the customs clearance documents if you need them. We will follow the whole express delivery process in case of any customs or transportation problems. And we will inform you when your sample has arrived at the nearest express station to you.
Step 3: Sample Testing (time duration depending on you)
- When you receive our aerogel material sample, your feedback is very important to us. Let us know if you have any problems with the sample. We will reply to you within 24h.
- To test our aerogel sample material properly, you may need certain instruments and apparatus and follow our user instructions. As we are 24/7 online, our engineers can help solve your technical problems via phone calls or video calls any time you need.
Step 4: Bulk Order Production(7-25 days)
- After you have tested our sample aerogel material and confirmed your satisfaction, we will come to the bulk order. Invoices or contracts will be sent for your payment by T/T or any other.
- Normally, for bulk order, we can accept at least 30% by T/T in advance and the balance to be made before shipment. But for old or well-reputed customers, different payment policies can be negotiated.
- Normally, bulk order production will be start immediately after you show us the payment bank transaction record and it will take 1-3 weeks to finish. Our sales engineers will follow closely from the beginning to the end. Any problem during production, we will inform you immediately and we can discuss it as soon as possible.
Step 5: Shipping (10-35 days)
- We always make full use of the packing and loading space to help save your transportation costs to the utmost.
- We will book the vessel days in advance from forwarders with rich working experience and strong handling ability, to avoid booking tensions, too troublesome logistics procedures, and before shipment, we will take photos or videos of the packing and loading for your confirmation.
- Transportation documents will be sent to you as soon as it comes out, together with the customs clearance documents if you need them. We will follow the whole shipment process in case of any customs or transportation problems. And we will inform you days before your goods arrived at the destination port.
Step 6: After-sales and Warranty(12 months)
- When you receive our aerogel material bulk goods, your feedback is vital to us. Let us know if you have any problems with the goods. We will reply to you within 24h.
- To install and test our aerogel material properly, you may need certain instruments and apparatus and follow our user instructions. As we are 24/7 online, our engineers can help solve your technical problems via phone calls or video calls any time you need.
- Our aerogel material quality warranty is 12 months. In case any quality failure happens, we will be responsible.
- After 12 months till the service life (normally over 20 years) of our aerogel material ends, if any problem happens with our product, just let us know as soon as possible. We promise to try our best to help solve the problem.
Need professional solutions to your insulation project?
Contact us now and experience the difference of working with a team of aerogel experts dedicated to your success.
Why Aerogel Solution to Industrial Pipelines&Equipment Thermal Insulation
Due to its unique super properties, aerogel is perfect for the thermal insulation of industrial pipelines&equipment. Compared with conventional insulation materials, aerogel insulation materials show their unbeatable advantages:
- A complete system of super thermal insulation
Each of the aerogel insulation materials applied in industrial pipelines and equipment plays an important role in their special application. And together they form an unbeatable complete thermal insulation system, much better than any single conventional insulation material.
- A wider range of working temperature
Our aerogel insulation materials can withstand a wider range of temperature from -200℃(XB-C Cryogenic Aerogel Insulation Blanket) to 1500℃( XP-HT Super High Temperature Aerogel Insulation Panel).
- Unbeatable thermal insulation performance and extremely thin insulation thickness
All the aerogel insulation materials applied in industrial pipelines and equipment are with unbeatable low thermal conductivity, compared with those conventional insulation materials. And the insulation thickness is extremely thin, which is space-saving and cost-saving.
- Hydrophobic, and flame retardant
Our aerogel insulation materials applied in industrial pipelines and equipmentare with hydrophobic rate≥98%. No water absorption and no moisture absorption. And with Grade A1 flame retardant performance, they can protect buildings from fires. - Easy installation operation
- Our XB series Aerogel Insulation Blanket can be easily cut and installed with lapping over the edges. And our XP series Aerogel Insulation Panels can be directly and easily installed on regular walls or roofs.
- Durable and long service life
With compact and stable material structures and excellent hydrophobic rate, our aerogel insulation materials applied in industrial pipelines and equipment can work stably with a service life of over 30 years or the same as that of the buildings. - Inorganic, non-toxic and environmentally friendly
Our aerogel insulation materials applied in industrial insulation are inorganic and do not contain harmful substances such as benzene, formaldehyde, and asbestos, and the whole production process and application process are non-toxic and environmentally friendly. They release no toxic gas or smoke when encountered with high temperatures or fires. Aerogel insulation blankets and panels can be reused after removal within the service lifespan.
- Saving the total costs to the utmost
As the thermal conductivity of our high temperature aerogel Insulation materials is extremely low, their insulation thickness is extremely thin. So it can greatly save energy, save space, and save the logistics and warehousing costs to the utmost. What’s more, as it’s easy to install them, their service life can be as long as the pipelines or equipment, and they need no special maintenance after installation, they can save the labor cost, maintenance cost as well as the costs of changing new insulation materials.
Quality Assurance of Aerogel Insulation Materials
When you receive our aerogel product, the quality inspection report is along inside, and each piece of the product is quality traceable.
We have a strict and complete quality assurance system including quality management standards, processes, tools, QC staff, and inspection instrument and equipment, etc.
Quality Management Standards We Follow
We’ve been strict in quality management since the very first day of our aerogel career. The quality management system certifications we’ve passed:
- GB/T19001-2016 idt ISO9001: 2015
- IATF16949: 2016
- REACH&ELV&ROHS
- Others required
Our Quality Management Process
We are strict in quality management throughout the whole process from raw material supplier management to final customer feedback.
Supplier Management
Supplier survey and evaluation
Qualified supplier and backup supplier archiving
Supplier performance evaluation and daily supervision
Material Incoming Process
Incoming material warehousing
Incoming material quality inspection and control
Defective material supplier liability confirmation and solution analysis
Production Process
In-process quality audit
Problem analysis and solution by an internal team
Semi-finished and finished product inspection
Sales Process
Finished product shipment process
Third-party warehousing and final customer market feedback
Problem analysis and solution by an internal team
Our Quality Management Tools
We make full use of the five professional management tools below to maintain our aerogel products’ quality at a high level.
APQP
Advanced Product Quality Planning: we do planning, execution, and control from new product project approval to delivery.
FMEA
Failure Mode and Effects Analysis: we do preventive control of the risks in product design and process development.
SPC
Statistical Process Control: we apply statistical techniques to analyze and control a process or production method.
PPAP
Production Part Approval Process: we do capability analysis and variation control of the product manufacturing process.
MSA
Measurement System Analysis: we do capability analysis and variation control of the whole measurement system.
Our Quality Inspection Instrument and Equipment
Our Amazing Clients
Basic Knowledge
Aerogel materials are magical future materials, and China is a new rising star in the aerogel industry. The knowledge here below can help you dig deeper into this promising industry as well as our amazing aerogel materials.
Top Silica Aerogel Suppliers in China
15 Record-breaking Magical Properties of Aerogel
Frequently Asked Questions
Discover the Power of Aerogel Today
Have more questions about the magical aerogel materials? Contact us now.
