Thin Aerogel Thermal Barrier
Thin Aerogel Thermal Barriers are ideal for battery thermal management and now mainly used to prevent thermal runaways of battery cells in new energy vehicle battery packs. The inorganic aerogel core sheets of the barriers are extremely thin, with thickness only 0.1mm to 3.0mm. We can produce both the core sheets and the packaged aerogel thermal barriers. All the thicknesses and sizes can be customized as per customers’ requirements.
Product List
Now our hot-selling thin aerogel thermal barrier products:
- Extremely low thermal conductivity
- Super thin insulation thickness
- Flame retardant
- Environmentally friendly
With silica (SiO2) aerogel as the core ingredient, and composited with fiberglass/basalt fiber/ceramic fiber, ThermThin CS series Aerogel Thermal Barrier Core Sheets can be as thin as 0.1mm but with extremely low thermal conductivity. They are mainly used to produce battery cell-to-cell aerogel thermal barriers to prevent thermal runaways. Thickness and size of the sheets can be customized as required.
- Extremely low thermal conductivity
- Super thin insulation thickness
- Heat resistant: instantaneous thermal shock≤1000℃, long term ≤400℃
- Flame retardant
- Great compression performance as a buffer material between battery cells
- Environmentally friendly
With ThermThin CS series Aerogel Thermal Barrier Core Sheets as the core materials, and rubber, polymer and others as the packaging materials, ThermThin series Thin Aerogel Thermal Barriers are ideal for battery thermal management and now mainly used to prevent thermal runaway of battery cells in new energy vehicle battery packs. Thickness and size of the barriers can be customized as required.
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Applications
With excellent heat insulation and buffering performance, thin aerogel thermal barriers are mainly used for thermal protection between lithium-ion power battery cells, and they can effectively prevent thermal runaways of the cells and greatly improve the driving safety of new energy vehicles.
When one of the cells suffers from thermal runaway, the thin aerogel thermal barrier between the cells can block the heat transfer to the adjacent cells and prevent heat diffusion, thereby avoiding the domino effect of the thermal runaway of the new energy power battery cells.
Quality Assurance
When you receive our aerogel product, the quality inspection report is along inside, and each piece of the product is quality traceable.We have a strict and complete quality assurance system including quality management standards, processes, tools, QC staff, and inspection instrument and equipment, etc.
Quality Management Standards We Follow
We’ve been strict in quality management since the very first day of our aerogel career. The quality management system certifications we’ve passed:
- GB/T19001-2016 idt ISO9001: 2015
- IATF16949: 2016
- REACH&ELV&ROHS
- Others required
Our Quality Management Process
We are strict in quality management throughout the whole process from raw material supplier management to final customer feedback.
Supplier Management
Supplier survey and evaluation
Qualified supplier and backup supplier archiving
Supplier performance evaluation and daily supervision
Material Incoming Process
Incoming material warehousing
Incoming material quality inspection and control
Defective material supplier liability confirmation and solution analysis
Production Process
In-process quality audit
Problem analysis and solution by an internal team
Semi-finished and finished product inspection
Sales Process
Finished product shipment process
Third-party warehousing and final customer market feedback
Problem analysis and solution by an internal team
Our Quality Management Tools
We make full use of the five professional management tools below to maintain our aerogel products’ quality at a high level.
APQP
Advanced Product Quality Planning: we do planning, execution, and control from new product project approval to delivery.
FMEA
Failure Mode and Effects Analysis: we do preventive control of the risks in product design and process development.
SPC
Statistical Process Control: we apply statistical techniques to analyze and control a process or production method.
PPAP
Production Part Approval Process: we do capability analysis and variation control of the product manufacturing process.
MSA
Measurement System Analysis: we do capability analysis and variation control of the whole measurement system.
Our QC Team
Our Quality Inspection Instrument and Equipment
Pitfalls to Avoid in Aerogel Material Procurement
Looking to procure aerogel materials? Don’t fall into the common traps that could cost you time, money, and quality. Here are some pitfalls to avoid:
- Not Reliable Supplier
Aerogel materials are advanced high-tech materials, and finding a professional and reliable supplier can be challenging. Lack of supplier information can lead to the procurement of substandard, low-quality, or even fake aerogel materials, which may not meet the required specifications. You may ask your potential aerogel material suppliers: Are you able to provide a turnkey solution to my project? What are the production and inspection standards of your aerogel products? Do you provide full certificates?
- Comparing Specs and Costs Improperly
When you compare the specs and costs of aerogel materials with others, especially with traditional insulation materials, do take into full consideration the practical working condition like temperature, humidity, and material lifespan, etc., and compare fully the costs of your project in the long run, like total energy costs in the long run, installation and maintenance costs, environmental protection costs, used insulation material recycling costs, etc.
- Choosing the Cheapest Option
Aerogel materials are specialized products that require careful production, handling, and technical support. Choosing the cheapest supplier may result in false pricing, low quality, toxic material with volatile harmful substances, inconsistent supply, and poor customer service.
- Overlooking Certifications and Testing
Aerogel has many potential applications, but not all aerogel is created equal. Make sure your supplier provides certification and testing data to ensure the aerogel meets your specific needs.
- Failing to Communicate your Needs Well
Aerogel materials come in different forms, each with its unique properties and intended applications, so it’s important to communicate your specific needs to your supplier. Failing to do so could result in delays, miscommunication, and the wrong aerogel material for your needs.
- Ignoring the Practical Working and Installtion Environment
Each aerogel material has its unique application and installation requirements. Ensure you select the correct aerogel material that can be installed well and work stably under the practical environment of your project, like temperature and humidity, space for installation, VOCs requirement, etc.
Avoid these pitfalls and ensure a successful procurement process by partnering with a reputable supplier who understands the intricacies of aerogel material. Contact us today to learn more about our high-quality aerogel and customer service.
Order Steps& Services
Our sales engineers are 24/7 online for you, and in each order step, you will enjoy our professional and considerate services.
Step 1: Inquiry and instant quote (within 24h)
- Contact us about your detailed inquiry requirements, like your project details, required aerogel material specs, quantity, packaging, etc., the more detailed, the better.
- We can offer FOR FREE a sample solution to your project in case you are not sure about the aerogel material you need. You can check the Solution Cases we’ve done for your reference.
- Normally, our sales engineers are 24/7 online. Just submit an inquiry email to us, or directly call us or chat with us online, and we will reply to you within 24h.
Step 2: Sampling(3-10 working days)
- Confirm with us your sample requirements. For new customers, both the sample material costs and delivery costs are borne by the customer; For old customers, sample material costs are borne by us, and delivery costs by the customer. Sampling payment can be done 100% in advance via company or private bank account.
- We will arrange as soon as possible the sample production if it’s not in stock. Normally samples can be ready within 3 days. But for OEM or private label customers, custom sample packaging and labeling may be necessary, so it may take an extra week to prepare them.
- Before the sample delivery by international express, we will take sample photos or videos for your confirmation. International express tracking no. will be sent to you as soon as it comes out, together with the customs clearance documents if you need them. We will follow the whole express delivery process in case of any customs or transportation problems. And we will inform you when your sample has arrived at the nearest express station to you.
Step 3: Sample Testing (time duration depending on you)
- When you receive our aerogel material sample, your feedback is very important to us. Let us know if you have any problems with the sample. We will reply to you within 24h.
- To test our aerogel sample material properly, you may need certain instruments and apparatus and follow our user instructions. As we are 24/7 online, our engineers can help solve your technical problems via phone calls or video calls any time you need.
Step 4: Bulk Order Production(7-25 days)
- After you have tested our sample aerogel material and confirmed your satisfaction, we will come to the bulk order. Invoices or contracts will be sent for your payment by T/T or any other.
- Normally, for bulk order, we can accept at least 30% by T/T in advance and the balance to be made before shipment. But for old or well-reputed customers, different payment policies can be negotiated.
- Normally, bulk order production will be start immediately after you show us the payment bank transaction record and it will take 1-3 weeks to finish. Our sales engineers will follow closely from the beginning to the end. Any problem during production, we will inform you immediately and we can discuss it as soon as possible.
Step 5: Shipping (10-35 days)
- We always make full use of the packing and loading space to help save your transportation costs to the utmost.
- We will book the vessel days in advance from forwarders with rich working experience and strong handling ability, to avoid booking tensions, too troublesome logistics procedures, and before shipment, we will take photos or videos of the packing and loading for your confirmation.
- Transportation documents will be sent to you as soon as it comes out, together with the customs clearance documents if you need them. We will follow the whole shipment process in case of any customs or transportation problems. And we will inform you days before your goods arrived at the destination port.
Step 6: After-sales and Warranty(12 months)
- When you receive our aerogel material bulk goods, your feedback is vital to us. Let us know if you have any problems with the goods. We will reply to you within 24h.
- To install and test our aerogel material properly, you may need certain instruments and apparatus and follow our user instructions. As we are 24/7 online, our engineers can help solve your technical problems via phone calls or video calls any time you need.
- Our aerogel material quality warranty is 12 months. In case any quality failure happens, we will be responsible.
- After 12 months till the service life (normally over 20 years) of our aerogel material ends, if any problem happens with our product, just let us know as soon as possible. We promise to try our best to help solve the problem.
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Why Us
We are committed to delivering quality aerogel materials, professional technical support and thoughtful customer services beyond your expectations.
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Basic Knowledge
Aerogel materials are magical future materials, and China is a new rising star in the aerogel industry. The knowledge here below can help you dig deeper into this promising industry as well as our amazing aerogel materials.
Top Silica Aerogel Suppliers in China
15 Record-breaking Magical Properties of Aerogel
Frequently Asked Questions
Discover the Power of Aerogel Today
Have more questions about the magical aerogel materials? Contact us now.