PRIMO has got a wide range of Welding Automation solutions for the PEB fabrication industry since 1999 catering to 600+ clients across the globe
PRIMO has developed Comprehensive drilling automation solutions for Plates & Beams to cater to needs of PEB & Girder Fabrication industries.
PRIMO offers cost effective CNC Cutting Solutions with Plasma & Oxy-Fuel Cutting heads customized according to the client's requirement.
PEB H Beam Fabrication machine is used to convert or fabricate H Beams from individual Plates. As the whole welding is done in H – configuration. It is so called H Beam Fabrication Line.
H Beams can be Fabricated from precut lengthy plates called Flange Plates & Web Plates. These Flange & Web plates required are precut from standard available steel plates of industrial stock sizes by either shearing or Plasma / Oxy Fuel Cutting process.
The Pre Cut Flange & Web Plates are loaded on to the inlet conveyor for further Beam Fabrication processes. The plates are fed to the “H Beam Tack welding station” for doing single point entry level tacking between the 2 Flanges & the Web to form an H configuration. Our H Beam Tack Welder is employed with necessary hydraulic fit-up cylinders which can help the operator in forming the H Beam with enormous ease. We can also provide the necessary auto adjustment Web lifting arrangement with Digital readout to know the exact position of the Web with respect to the Flanges before the Weld tacking process. The Weld tacking is done manually by the operator using Mig Welding hand torch
The Tacked H Beam is then transferred to the Main Welding Station called the “Pull Through Welding Machine / Station” (PTW Machine). The Pull Through Welder is the heart of the entire H Beam Fabrication line. The H Beam which is only tacked at 2 pints at the entry only till this stage is positioned inside the PTW Machine with the help of the Inlet Conveyor modules. The Pull Through Welding System is equipped with the following major modules built to serve specific purposes.H Beams can be Fabricated from precut lengthy plates called Flange Plates & Web Plates. These Flange & Web plates required are precut from standard available steel plates of industrial stock sizes by either shearing or Plasma / Oxy Fuel Cutting process.
The Pre Cut Flange & Web Plates are loaded on to the inlet conveyor for further Beam Fabrication processes. The plates are fed to the “H Beam Tack welding station” for doing single point entry level tacking between the 2 Flanges & the Web to form an H configuration. Our H Beam Tack Welder is employed with necessary hydraulic fit-up cylinders which can help the operator in forming the H Beam with enormous ease. We can also provide the necessary auto adjustment Web lifting arrangement with Digital readout to know the exact position of the Web with respect to the Flanges before the Weld tacking process. The Weld tacking is done manually by the operator using Mig Welding hand torch.
The Tacked H Beam is then transferred to the Main Welding Station called the “Pull Through Welding Machine / Station” (PTW Machine). The Pull Through Welder is the heart of the entire H Beam Fabrication line. The H Beam which is only tacked at 2 pints at the entry only till this stage is positioned inside the PTW Machine with the help of the Inlet Conveyor modules. The Pull Through Welding System is equipped with the following major modules built to serve specific purposes.
LIST OF MODULES IN H BEAM WELDING LINE |
Inlet Conveyor Module. |
Outlet Conveyor Module. |
Web Lifting Unit. |
Main Beam Clamping Cylinders. |
Main Frame Up / Down Unit. |
Fixed Side Pull Through Drive Unit. |
Moving Side Pull Through Drive Unit. |
LH & RH Torch Positioning slides along with Twin Wire SAW Torch. |
Beam Warpage control mechanism. |
Flux Storage Tank with heaters. |
Flux Recovery Unit. |
Submerged Arc Welding Power Sources. |
Electric Control & Operator Control Panel with Touch screen. |
Hydraulic Power Pack. |
Over-Head platform for housing various machine accessories. |
FEATURES | MACHINE SPECIFICATION |
Process Type | Submerged Arc Welding for fabricating Steel Beams Horizontal Beam Welding configuration |
Model Name / Number | ABW Series : ABW-2100, ABW-1850, ABW-1500, ABW-1200, ABW-1000 |
Machine Modules | Standard Options : Plate Seamer or Splice Welder Beam Assembly and Tack Welder Pull Thru Welder – Main Welding machine Conveyor Modules for inlet and Outlet Beam Transfer Optional Modules Offered : PRIMO can offer complete Material Handling systems for Beam Maneuvering such as Beam Flipping Device Beam Cross Transfer Device Beam Straightening Machine |
Usage / Application | Pre Engineered Beam Fabrication Plate to Beam Conversion Structural Beam Welding Automatic SAW Beam Welding High Rise Beam Welding Fabrication Railway Beam Fabrication / welding Crane Beam Welding Trailer beam Welding Box Beam Welding Curved Beam Welding Architectural Beam Welding Tapered Rafter Beam Welding |
Machine Controls & Features | Standard Features : Only entry Tacking is required. No full tacking needed. Automatic aligning of beams inside Pull Thru Welder Highly Precise Machine Controls such as Hydraulic Beam Clamping, Positioning and Pull Thru Beam transfer, PLC Controlled Machine, Touch Screen HMI. Advanced Single Window Parameterization / Recipe function for control of Welding Current, Beam Pull Thru Speed, Inlet & Outlet Conveyor speed & any other important parameters. |
Welding Current Range | 300 to 750 Amps, Adapted to suit various thicknesses of beams |
Grade | Fully Automatic / Semi Automatic |
Special Drilling Req.. | Please discuss with our Sales / Technical team about your exact requirement to offer our Best available CNC Beam drilling solutions. |
Our engineers are highly trained & Talented professionals in the field of Welding, CNC Drilling & Cutting Automation for the PEb Industry.
We value each & every money spent on your investment. We make sure right matched solutions delivered based on the your affordability, requirement & market trend. Hence we make sure you are on the right growing path of your business journey.
We have been serving the PEB Industry since last 25+ Years. Uncompromised Quality has been our Prime Focus which has evolved us as a "World's Leading H-Beam Machine" manufacturer.
Primo has been serving the Welding Industry for close to 3 decades. We have catered to more than 1000 customers with 2500 + Welding Automation solutions. Most Trusted Welding Automation company starting make footprints in Global Arena too.
PRIMO has grown strength to Strength since inception. We follow best Industry practice offer unmatched affordable Automation solutions to various industry segment. Our Prime focus of business is cater to the needs of PEB Industry & Railway Bridge Girder Fabrication industry
Please fix up an appointment to discuss with our team regarding your PEB & other Beam fabrication for Steel Construction Industries.